In the field of industrial ultrasonic testing, ultrasonic thickness measurement (UTM) is a method of performing non-destructive measurement (gauging) of the local thickness of a solid element (typically made of metal, if using ultrasound testing for industrial purposes) basing on the time taken by the ultrasound wave to return to the surface. This type of measurement is typically performed with an ultrasonic thickness gauge.
Ultrasonic waves have been observed to travel through metals at a constant speed characteristic to a given alloy with minor variations due to other factors like temperature. Thus, given this information, called celerity, one can calculate the length of the path traversed by the wave using this simple formula:
lm = ct/2
lm is the thickness of the sample
c is the celerity of sound in the given sample
t is the traverse time
The formula features division by two because usually the instrumentation emits and records the ultrasound wave on the same side of the sample using the fact that it is reflected on the boundary of the element. Thus, the time corresponds to traversing the sample twice.
The wave is usually emitted by a piezoelectric cell or EMAT Sensor that is built into the measurement sensor head and the same sensor is used to record the reflected wave. The sound wave has a spherical pattern of propagation and will undergo different phenomena like multipath reflection or diffraction. The measurement does not need to be affected by these since the first recorded return will normally be the head of the emitted wave traveling at the shortest distance which is equivalent to the thickness of the sample. All other returns can be discarded or might be processed using more complicated strategies.
- Non-destructive technique
- Does not require access to both sides of the sample
- Can be engineered to cope with coatings, linings, etc.
- Good accuracy (0.1 mm and less) can be achieved using standard timing techniques
- Can be easily deployed, does not require laboratory conditions
- Relatively cheap equipment
- EMAT does not require the use of couplet.
- EMAT can conduct thickness measurements through corrosion and other surface coatings on metals
- No need to remove the coating of the metal.
- Usually requires calibration for each material
- Requires good contact with the material
- Cannot take measurement over rust (Does not apply to EMAT)
- Requires coupling material between the measured surface and the probe. (Does not apply to EMAT)
- Interpretation needs experience
UTM is frequently used to monitor metal thickness or weld quality in industrial settings such as mining. NDE Technicians equipped with portable UTM probes reach steel plating in sides, tanks, decks and the superstructure. They can read its thickness by simply touching the steel with the measurement head (transducer).
Contact is usually assured by first removing visible corrosion scale and then applying petroleum jelly or another couplet before pressing the probe against metal. However, when UTM is used with an Electromagnetic Acoustic Transducer (EMAT) the use of couplet is not required. These testing methods are used to inspect metal to determine quality and safety without destroying or compromising its integrity. It is a requirement of many classification societies
The techniques and technologies associated with UTM are closely related to the use of ultrasound in other contexts, such as the various other industrial ultrasonic measurements, as well as medical ultrasonography and preclinical imaging micro-ultrasound. UTM technology combined with wireless data transfer is now being used by some companies to monitor live the thickness of metals in transfer chutes combined with wireless data transfer is now being used by some companies to monitor live the thickness of metals in transfer chutes
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